top of page
Channel Induction Furnace for Copper Zinc Alloys

 induction furnaces

VEM offers Wide Capacity of High Efficiency Channel Induction Melting and Holding Furnaces for Copper and Brass alloys. Our Channel type induction melting furnace are designed and manufactured to give optimum power efficiency to melt, hold and cast copper and brass alloys.

A Channel Induction Furnace basically consists of a tiltable furnace vessel with refractory lining onto which single or multiple inductors are mounted. The melt in this furnace is guided in a closed or open channel hence the name Channel Induction Furnace.


Our holding furnaces are used for holding of copper base alloy molten metal to a required temperature for use in CONTINUOUS CASTING FOR COPPER ALLOYS for flats, strips, rounds, sections, rods, etc.

 

We have installation of such Induction Furnaces in all the major foundries in India.

 

Power, kW : 70kW - 1000kW

Capacity, tons : 1-10

Melt Material : Copper based materials

Power Frequency : 50Hz

Power Control : PLC based Auto Transformer

Channel : Single Loop/ Double Loop

Induction Coil : Air Cooled

Melt Rate(70/30 brass) : 210-230kWh/ton

Temperature Control : Auto PID Temperature Controller/ Manual/ Cyclic
 

Channel Induction Furnace

ADVANTAGES OF CHANNEL INDUCTION FURNACE

  • Homogeneity of alloying.

  • Low Electricity Consumption

  • High Productivity

  • Better thermal and electrical efficiency.

  • Longer Life.

  • Low Maintenance Cost.

  • Continuous Operation.

  • Low Oxidizing losses.

Twin Loop Channel Induction Furnace

CHANNEL INDUCTION FURNACE ALLOYS

CHANNEL INDUCTION FURNACE FOR COPPER ZINC ALLOYS| CHANNEL INDUCTION FURNACE FOR BRASS

CuZn5 ;  CuZn10; CuZn15; CuZn20; CuZn28; CuZn30; CuZn33; CuZn36; CuZn37; CuZn40; 

C21000; C22000; C22600; C23000; C23030; C23400; C24000; C24080; C26000; C26130; C26200; C26800; C27000; C27200; C27400; C28000

CHANNEL INDUCTION FURNACE FOR  BRASSES

CHANNEL INDUCTION FURNACE FOR  a-B BRASSES

CHANNEL INDUCTION FURNACE FOR FREE MACHINING a-B BRASSES

CHANNEL INDUCTION FURNACE FOR COPPER BASED ALLOYS 

CHANNEL INDUCTION FURNACE FOR OXYGEN FREE COPPER

CHANNEL INDUCTION FURNACE FOR COPPER (PHOSPHOROUS DEOXIDISED) ALLOYS

CHANNEL INDUCTION FURNACE FOR  COPPER CADMIUM ALLOYS

CHANNEL INDUCTION FURNACE FOR  LEADED BRASS ALLOYS

CuZn36Pb3; CuZn36Pb4; CuZn39Pb3; CuZn40Pb2; CuZn37Pb2; CuZn38Pb2; CuZn39Pb2; CuZn35Pb1; CuZn35Pb2;

C33000 (tube); C33200 (tube); C33500; C34000; C34200; C35000; C35300; C35330; C35600; C36000; C37000; C37100; C37700; C37710; C38000; C38500 

CHANNEL INDUCTION FURNACE FOR COPPER TIN ALLOYS | PHOSPHOROUS BRONZE ALLOYS

CuSn4 PB101 C51100 
CuSn5 PB102 CS1000 
CuSn6 PB103 C51900 
CuSn8P PB104 C52100

PB1 ; PB2; PB3

CHANNEL INDUCTION FURNACE FOR  COPPER ALUMINUM ALLOYS | ALUMINUM BRONZE ALLOYS

C60800; C61000; C61550

CHANNEL INDUCTION  FURNACE FOR  COPPER NICKEL ZINC ALLOYS | NICKEL SILVERS

C74500; C75200; C75400; C75700; C76700; C77000

Channel Induction Furnace for Small Castings

CHANNEL INDUCTION MELTING FURNACE FOR SMALL CASTINGS

Spares for Channel Induction Furnace

These furnaces are available for small and medium casting for those industries who are using crucible furnaces for casting. Crucible furnaces can be replaced by our channel induction furnaces to cast their casting in brass alloy or similar alloy.               These furnaces are most economic over crucible furnaces and widely accepted by tap and faucet industries, hardware industries having daily casting of more than 1000 kg.

These furnaces can also be used for ingot manufacturing units using scrap input including brass turning.

Cost of melting in case of brass comes to about 230 kWh per 1000 kg.  These furnaces are continuous operation type without silicon carbide crucibles. Refractory life for brass scrap in these furnaces may be up to 3.5 years depending upon cleanliness of scrap.

These furnaces are available in 70 kW to 160 kW or from 300 kg per hour to 600 kg per hour of melting.

CHANNEL INDUCTION MELTING FURNACE FOR COPPER

These furnaces are available for small and medium casting for those industries who are using crucible furnaces for casting. Crucible furnaces can be replaced by our channel induction furnaces to cast their casting in copper alloy.

These furnaces are most economic over crucible furnaces and widely accepted by tap and faucet industries, hardware industries having daily casting of more than 1000 kg.

These furnaces can also be used for ingot manufacturing units using scrap input including copper turning.

Cost of melting in case of brass comes to about 220 kWh per 1000 kg.  These furnaces are continuous operation type without silicon carbide crucibles. Refractory life for brass scrap in these furnaces may be up to 3.5 years depending upon cleanliness of scrap.

These furnaces are available in 70 kW to 160 kW or from 300 kg per hour to 600 kg per hour of melting.

SPARES FOR CHANNEL INDUCTION FURNACE

  • Copper channel

  • Air cooled inductor coils

  • Water cooled inductor coils

  • Earth drum

  • Inductor core assembly

  • Power control transformers

  • Scott connected transformers

  • Shunt reactors

  • Two phase capacitors

GALLERY

bottom of page