VEM INDUSTRIAL CONTROL | Phone- +91 9456438667; +91-9837138121 |
Mail - info@vemindustrialcontrol.com ; vemrhp@gmail.com
induction furnaces
VEM offers Wide Capacity of High Efficiency Channel Induction Melting and Holding Furnaces for Copper and Brass alloys. Our Channel type induction melting furnace are designed and manufactured to give optimum power efficiency to melt, hold and cast copper and brass alloys.
A Channel Induction Furnace basically consists of a tiltable furnace vessel with refractory lining onto which single or multiple inductors are mounted. The melt in this furnace is guided in a closed or open channel hence the name Channel Induction Furnace.
Our holding furnaces are used for holding of copper base alloy molten metal to a required temperature for use in CONTINUOUS CASTING FOR COPPER ALLOYS for flats, strips, rounds, sections, rods, etc.
We have installation of such Induction Furnaces in all the major foundries in India.
Power, kW : 70kW - 1000kW
Capacity, tons : 1-10
Melt Material : Copper based materials
Power Frequency : 50Hz
Power Control : PLC based Auto Transformer
Channel : Single Loop/ Double Loop
Induction Coil : Air Cooled
Melt Rate(70/30 brass) : 210-230kWh/ton
Temperature Control : Auto PID Temperature Controller/ Manual/ Cyclic
ADVANTAGES OF CHANNEL INDUCTION FURNACE
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Homogeneity of alloying.
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Low Electricity Consumption
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High Productivity
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Better thermal and electrical efficiency.
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Longer Life.
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Low Maintenance Cost.
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Continuous Operation.
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Low Oxidizing losses.
CHANNEL INDUCTION FURNACE ALLOYS
CHANNEL INDUCTION FURNACE FOR COPPER ZINC ALLOYS| CHANNEL INDUCTION FURNACE FOR BRASS
CuZn5 ; CuZn10; CuZn15; CuZn20; CuZn28; CuZn30; CuZn33; CuZn36; CuZn37; CuZn40;
C21000; C22000; C22600; C23000; C23030; C23400; C24000; C24080; C26000; C26130; C26200; C26800; C27000; C27200; C27400; C28000
CHANNEL INDUCTION FURNACE FOR BRASSES
CHANNEL INDUCTION FURNACE FOR a-B BRASSES
CHANNEL INDUCTION FURNACE FOR FREE MACHINING a-B BRASSES
CHANNEL INDUCTION FURNACE FOR COPPER BASED ALLOYS
CHANNEL INDUCTION FURNACE FOR OXYGEN FREE COPPER
CHANNEL INDUCTION FURNACE FOR COPPER (PHOSPHOROUS DEOXIDISED) ALLOYS
CHANNEL INDUCTION FURNACE FOR COPPER CADMIUM ALLOYS
CHANNEL INDUCTION FURNACE FOR LEADED BRASS ALLOYS
CuZn36Pb3; CuZn36Pb4; CuZn39Pb3; CuZn40Pb2; CuZn37Pb2; CuZn38Pb2; CuZn39Pb2; CuZn35Pb1; CuZn35Pb2;
C33000 (tube); C33200 (tube); C33500; C34000; C34200; C35000; C35300; C35330; C35600; C36000; C37000; C37100; C37700; C37710; C38000; C38500
CHANNEL INDUCTION FURNACE FOR COPPER TIN ALLOYS | PHOSPHOROUS BRONZE ALLOYS
CuSn4 PB101 C51100
CuSn5 PB102 CS1000
CuSn6 PB103 C51900
CuSn8P PB104 C52100
PB1 ; PB2; PB3
CHANNEL INDUCTION FURNACE FOR COPPER ALUMINUM ALLOYS | ALUMINUM BRONZE ALLOYS
C60800; C61000; C61550
CHANNEL INDUCTION FURNACE FOR COPPER NICKEL ZINC ALLOYS | NICKEL SILVERS
C74500; C75200; C75400; C75700; C76700; C77000
CHANNEL INDUCTION MELTING FURNACE FOR SMALL CASTINGS
These furnaces are available for small and medium casting for those industries who are using crucible furnaces for casting. Crucible furnaces can be replaced by our channel induction furnaces to cast their casting in brass alloy or similar alloy. These furnaces are most economic over crucible furnaces and widely accepted by tap and faucet industries, hardware industries having daily casting of more than 1000 kg.
These furnaces can also be used for ingot manufacturing units using scrap input including brass turning.
Cost of melting in case of brass comes to about 230 kWh per 1000 kg. These furnaces are continuous operation type without silicon carbide crucibles. Refractory life for brass scrap in these furnaces may be up to 3.5 years depending upon cleanliness of scrap.
These furnaces are available in 70 kW to 160 kW or from 300 kg per hour to 600 kg per hour of melting.
CHANNEL INDUCTION MELTING FURNACE FOR COPPER
These furnaces are available for small and medium casting for those industries who are using crucible furnaces for casting. Crucible furnaces can be replaced by our channel induction furnaces to cast their casting in copper alloy.
These furnaces are most economic over crucible furnaces and widely accepted by tap and faucet industries, hardware industries having daily casting of more than 1000 kg.
These furnaces can also be used for ingot manufacturing units using scrap input including copper turning.
Cost of melting in case of brass comes to about 220 kWh per 1000 kg. These furnaces are continuous operation type without silicon carbide crucibles. Refractory life for brass scrap in these furnaces may be up to 3.5 years depending upon cleanliness of scrap.
These furnaces are available in 70 kW to 160 kW or from 300 kg per hour to 600 kg per hour of melting.
SPARES FOR CHANNEL INDUCTION FURNACE
Air Cooled Inductor Coil
Air Cooled Inductor Coil
Inductor Core Assembly for Channel Induction Furnace
Air Cooled Inductor Coil
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Copper channel
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Air cooled inductor coils
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Water cooled inductor coils
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Earth drum
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Inductor core assembly
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Power control transformers
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Scott connected transformers
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Shunt reactors
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Two phase capacitors